Oil + Filter Change 106k

June 29, 2011

Mileage: 106,417 miles

Requires:
40 minutes
3.75 liters of oil (if not replacing the filter, then only 3.5 liters)
New oil filter (Motobins kit #01992)
New crush washer (Motobins kit #01992)
New rubber gasket for filler cap (Motobins kit #01992)
Oil filter wrench (Motobins #99200)
Hex socket wrench (to remove and install drain plug)
Torque wrench to correctly re-tighten drain plug (optional)
Oil drain pan
Rubber/latex gloves
Rags/paper towels

Motobins Oil Filter Change Kit (part 01992) - £9


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Current engine oil

April 5, 2010

My current flavour of oil:

Motul 4T 5100 10W40 (4l)


Oil Cooling Pipe crush washers

November 10, 2009

Here’s a quick one…

During my recent saga changing my oil level sight glass, I decided to undo the oil cooling pipe and see what was in there.

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Oil level sight glass – Part 3 – Success

November 9, 2009

Third time is a charm. Success at last!

I got my third oil sight glass today from Motobins. With a certain amount of trepidation I began installing it… again. See my earlier efforts:

Oil level sight glass – part 1
Oil level sight glass – part 2

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Oil level sight glass – part 2

November 3, 2009

The next installment in my oil sight glass saga following on from my first attempt at replacing the oil sight glass:
Oil level sight glass – part 1

The second attempt didn’t go any better. This time I botched it at the bottom of the sight glass. Unbelievable!

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Oil level sight glass – part 1

October 29, 2009

(Part 1 of what looks like at least a 2-part post!)

Uh-oh…

I decided to install a new oil sight glass as the existing one was weeping slightly. Initially, it was an aesthetic thing -  I didn’t like the sump area covered in black, greasy tar.

Oil sight glass 1

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Clutch Bleed

March 7, 2009

I thought I felt my clutch lever go a bit soft the other day. I decided to bleed and refill the clutch fluid to see if that would help. I used KMG_365‘s how-to as a guide.

I purchased the Speed Bleeder SB1010S and the Speed Bleeder Bag & Hose Combo.

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Maintenance 2009-02-21

February 21, 2009

Mileage: 101,100

Changed transmission gear oil

Replaced crush washer & drain (lower) plug

Used 1 liter of 75W90 synthetic oil

http://rtboxer.wordpress.com/2009/02/21/transmission-gear-oil-change/


Transmission gear oil change – stuck plug

February 21, 2009

Tom Hill’s article was my guiding inspiration throughout this process of removing a stuck oil drain hex bolt. It took me 8 weeks to do the research and assemble all the necessary parts (quite a saga). Who knows how long it would have taken me without Tom’s write-up??

Back in December I rounded out the inside hex of the transmission drain plug while trying to do a routine oil change. In January I wrote about getting set of muti-spline extractors from the US.

Fill & drain plugs (damaged drain is lower)
Transmission fill & drain plugs (damaged drain plug circled)

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Maintenence 2009-02-01

February 1, 2009

Mileage 101,100

Tranmission Gear Oil

Changed oil

Replaced crush washer and drain (lower) plug

Used 1 liter 75W90


Maintenence 2008-12-07

December 7, 2008

Changed Final Drive fluid (250cc)


Maintenence 2008-11-22

November 22, 2008

Mileage 100,xxx

Fuel Filter

  • Removed fuel tank
  • Replaced fuel filter
  • reused original  clamps
  • Inspected whole fuel pump mechanism – filter has small wear mark (not needed to replace)
  • Rust on vacuum hoses on outside of tank

Alternator

  • Removed alternator cover
  • Cut off old belt – split along its length
  • Installed new belt (rolled on like bicycle chain)

Oil & Filter Change

  • Drained oil
  • Removed old oil filter
  • Installed new oil filter
  • Reused old oil pan plug (new one too big) – would like magnetized
  • Refilled with 3.75liters of 10W50 synthetic oil
  • Installed new rubber washer on filler cap

Valve adjustment

  • Carried out valve adjustment inspection
  • All valvles retained adjustment from last week except right exhaust valves

Spark Plugs

  • Removed both spark plugs
  • Replaced with new

Throttle Body Sync

  • Carried out carb balance at idle and just over idle (1,200 – 1,400 per Paul Glaves)
  • Adjusted throttle cable balance on right side. Cable locknut frozen – applied anti-seize

Battery

  • Had to jump start twice

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